THV-C1400 type anilox roller coating machine

1. Use This equipment introduces foreign advanced coating machine technology combined with many years of experience in the production of coating machine, and is widely used in the production of PET anodized aluminum, hot stamping film, laser film, thermal transfer film and other products to be coated. 2. Main Technical Parameters Model THV-C1400 Coating Mode Reticulated Coating Width 1300mm Roll-up Form Single Station Roll-up Diameter Ф 800mm Roll-up Diameter Ф 800mm Oven Length 15 m (Optional) Heating Mode Optional Electric Heating/Heat Transfer Oil Heating/Hot Blast Stove Heating/Steam Heating Oven Temperature Normal Temperature -140 ℃ Working Speed 10-150 m/min Mechanical Speed 150 m/min Overall Dimension 17000 × 3200 × 4200mm Machine Weight About 15000kg 3. Performance and Characteristics 1. Adopt 4 variable frequency motor control, the tension of the whole machine (coating, oven, traction and winding) is automatically controlled by Siemens PLC system in Germany, and controlled and displayed by touch screen of man-machine interface in Taiwan, so as to improve the reliability of the tension of the whole machine. 2. The feeding rack is independent and adopts automatic tension control of magnetic powder. 3. The anilox coating method, the coating blade shaft adopts heavy-duty biaxial machinery to move independently, the blade adjustment method is manual belt pneumatic type, and the angle can be adjusted arbitrarily. The coating amount depends on the anilox roll mesh, and the anilox roll with different mesh can be changed for different coating amounts. 4. The oven is 15 meters divided into 5 sections with independent temperature control. The heating adopts heat transfer oil circulation heating, hot air inlet drying system and adjustable internal circulation suction and exhaust device. The inlet and exhaust wind is strong and the drying is thorough. 5. The guide wheel in the oven is driven by an independent motor to synchronize with the main engine, and the transmission adopts a synchronous belt wheel transmission type to reduce the stretching and deformation of the material. The cylinder open-top oven and the film-wearing operation platform make it easier for the operators to work. 6. The intermediate tension of the coating roller --- traction steel roller is synchronously controlled by PLC with floating swing arm. 7. Automatic meter speed control device. 8. EPC gas-sensitive side-to-side machine is adopted for correction, so as to make the material winding more tidy. 9. The key type inflatable shaft is used for rewinding and releasing, which is convenient and fast for loading and unloading materials. 10. High precision upper pressure type traction device, steel roller cooling adopts water circulation type, through the cooling roller to make the film more smooth, more can achieve the cooling effect. 4. remarks a, special customized machines (limited width range is 500-2000mm)B according to different requirements of customers, and the storage rack forms are respectively: manual material lifting single station, hydraulic lifting single station, electric turning double station, electric zipper climbing double station, electric turning unit wheel plate double station, etc. for customers to choose c, oven heating methods are respectively: electric heating, heat transfer oil heating, hot blast stove heating, steam heating, etc. are available for customers to choose d, coating methods are: anilox roller coating, double roller coating, three roller coating, five roller coating, comma blade coating, air knife coating, etc. e, working speed is proportional to the material of the coating, coating thickness, oven length, drying temperature, etc. 5. process substrate unwinding-coating unit-drying unit-traction unit-winding unit

The purpose of this equipment is to introduce advanced coating machine technology from abroad and combine it with years of experience in producing coating machines. It is widely used in the production of PE protective films, etc

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Keyword: THV-C1400 type anilox roller coating machine

Product Details

1. The whole machine is controlled by a 3-frequency conversion motor, and the tension (coating, oven, traction) of the whole machine is controlled by a floating swing arm to improve the reliability of the tension of the whole machine. 2. The feeding rack is independent and adopts magnetic powder automatic tension control. 3. Mesh coating method, the coating scraper shaft adopts a heavy-duty single axis mechanical independent movement, and the scraper adjustment method is manual with pneumatic, the angle can be adjusted arbitrarily, and the coating amount depends on the mesh roller mesh line. Different coating amounts can be changed to different mesh rollers with different mesh lines. 4. The oven is 24 meters long and has 8 independent temperature control sections. The heating adopts electric heating cycle heating, with hot air entering the drying system and an adjustable internal circulation suction and exhaust device. The air intake and exhaust are strong, and the drying is thorough. 5. The guide wheel inside the oven adopts active synchronization with the host, and the transmission adopts chain transmission to reduce material stretching and deformation. The oven and film threading operation platform are manually opened and closed, making it easy for operators to work.

1. uses

This equipment introduces foreign advanced coating machine technology combined with its own years of experience in the production of coating machine, widely used in the production of PET anodized aluminum, hot stamping film, laser film, thermal transfer film and other products to be coated.

 

Main technical parameters of 2.

Model

THV-C1400 type

Coating method

reticulated coating

Coating width

1300mm

Roll-up form

Single station

unwinding diameter

F800mm

winding diameter

F800mm

Oven length

15 m (optional)

Heating mode

Optional electric heating/heat conduction oil heating/hot blast stove heating/steam heating

Oven temperature

Normal temperature -140 ℃

Working speed

10-150m/min

Mechanical speed

150m/min

Overall dimension

17000 × 3200 × 4200mm

Machine weight

About 15000kg

 

3. performance and characteristics

1. The whole machine adopts 4 frequency conversion motor control, and the tension of the whole machine (coating, oven, traction and winding) is automatically controlled by Siemens PLC system in Germany. The reliability of the tension of the whole machine is improved through the touch screen control and display of Taiwan Weilun man-machine interface.

2. The feeding rack is independent and adopts automatic tension control of magnetic powder.

3. The anilox coating method, the coating blade shaft adopts heavy-duty biaxial machinery to move independently, the blade adjustment method is manual belt pneumatic type, and the angle can be adjusted arbitrarily. The coating amount depends on the anilox roll mesh, and the anilox roll with different mesh can be changed for different coating amounts.

4. The oven is 15 meters divided into 5 sections with independent temperature control. The heating adopts heat transfer oil circulation heating, hot air inlet drying system and adjustable internal circulation suction and exhaust device. The inlet and exhaust wind is strong and the drying is thorough.

5. The guide wheel in the oven is driven by an independent motor to synchronize with the main engine, and the transmission adopts a synchronous belt wheel transmission type to reduce the stretching and deformation of the material. The cylinder open-top oven and the film-wearing operation platform make it easier for the operators to work.

6. The intermediate tension of the coating roller --- traction steel roller is synchronously controlled by PLC with floating swing arm.

7. Automatic meter speed control device.

8. EPC gas-sensitive side-to-side machine is adopted for correction, so as to make the material winding more tidy.

9. The key type inflatable shaft is used for rewinding and releasing, which is convenient and fast for loading and unloading materials.

10. High precision upper pressure type traction device, steel roller cooling adopts water circulation type, through the cooling roller to make the film more smooth, more can achieve the cooling effect.

 

4. Remarks

A, according to the different requirements of customers special custom machine (limited width range of 500-2000mm)

B. The forms of the rewinding rack are: manual material lifting type single station, hydraulic lifting type single station, electric turning type double station, electric zipper climbing type double station, electric turning unit wheel type double station, etc. for customers to choose from

C, oven heating methods are: electric heating, heat conduction oil heating, hot blast stove heating, steam heating, etc. for customers to choose

D, coating methods are: anilox roller coating, two-roll coating, three-roll coating, five-roll coating, comma knife coating, air knife coating for customers to choose

E, working speed and coating material, coating thickness, oven length, drying temperature is proportional

 

5. process flow

Base material unwinding-coating unit-drying unit-traction unit-winding unit

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